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Programme 1

Operating Performance Improvement

A structured approach to improving operational and financial performance: size the opportunity, find the root causes, design and prioritise interventions, and deliver them under leadership Decision Gates.

Who it’s forLeadership teams, operations and maintenance managers, and staff being developed as internal consultants.
Key messagesFollow the money. Diagnose before you prescribe. Test causes before committing funds. Build capability that stays.
Formats2-day, 5-day or 15-day project-based

Outcomes

What you walk away with

  • A sized, prioritised view of where value is lost.
  • Tested root causes.
  • An owned implementation plan.
  • Leadership control through two Decision Gates.
  • Internal consultants who can lead the next round.

Three formats

Choose the depth you need

FormatBest forWhat it is likeOutput
2-day programmeLeadership teams and senior managersThe full OPI method in two days, ending with a half-day working session on your own situation.Leaders who understand the method and their Decision Gate role, and a sharper situational assessment of their own business.
5-day programmeManagers and improvement teamsThe same content expanded into five days, with many more exercises, case studies and simulations.Participants who can apply every OPI tool on a realistic case.
15-day project-based programmeFuture internal consultantsThree five-day workshops over about six months, applied to a large live improvement project and reviewed at two Decision Gates.A delivered improvement project and a cohort of internal consultants.

The 2-day programme

Diagnose, design, apply

SessionModulesFocus
Day 1: Diagnose the performance gapOPI overview · Financial Logic Tree · Overall Equipment Effectiveness · Value Matrix · Root cause analysisSize the gap and find its root causes
Day 2 morning: Design the solutionIntervention brainstorming · Prioritization Matrix · Influence Model · Project managementChoose, prioritise and plan the interventions
Day 2 afternoon: Apply itWorking session with your leadersFine-tune your situational assessment: agree the financial levers and OEE elements so the Value Matrix is clear and precise

The 5-day programme

Every tool, practised on a realistic case

DayTopicsExercises and simulations
Day 1OPI overview · Financial Logic TreeBuild a personal-finance logic tree, then an FLT for a case company
Day 2OEE · Value Matrix and Value MapOEE exercise on a leased asset; build an as-is and target Value Matrix and its Value Map
Day 3Root cause analysisRewrite weak problem statements as SMART ones; 5 Whys case; maintenance case with evidence cards; trim the tree; fix test; group the root causes
Day 4Intervention designBrainstorming, brainwriting, “How might we…?” and reverse brainstorming; Prioritization Matrix and Influence Model exercises; Decision Gate role-play
Day 5Project management and simulationWork breakdown structure and critical path; Work Plan with the 10 features; end-to-end business simulation presented to a mock Decision Gate panel

The 15-day project-based programme

A completely different learning experience

Fifteen days of workshops, each applied straight away to a live improvement project. Three five-day workshops run over about six months, with guided project work and regular coaching check-ins in between, then a two-day capstone and graduation.

The focus shifts from tools to people as teams move into implementation, building four leadership dimensions: Lead Self, Lead Others, Lead Business and Lead Change.

First cohorts are trained and guided on real projects. Later, graduates sponsor and advise new teams, so the organisation leads its own improvement.

A participant presenting a hand-drawn logic tree on a flipchart
A participant walks the class through her logic tree.

Workshop by workshop

Hard skills and soft skills, side by side

WorkshopHard skillsSoft skillsMilestone
1. Assess the situationOPI overview, business simulation, FLT, OEE, Value Matrix, Excel, data to chartsPersonality profiling, interviewing, influencing, feedback and coaching, time management, leading teamsSituational assessment
2. Test root causesRoot cause problem solving, intervention brainstorming, Prioritization Matrix, Influence Model, Decision Gate, project work planStructuring communication, presenting with impact, creating a compelling change storyDecision Gate 1
3. Implement and measurePerformance measurement, institutional capabilityFacilitation, management alignment, visual management, conflict management, performance dialogueDecision Gate 2, then capstone

The OPI framework

Situational Assessment to Implementation

Three phases and eight steps turn assessment findings into action.

PhaseStepsWhat happens
ConditionLeading the change · Organising for change · Mobilising peopleSet up sponsorship, the project structure and the team.
Situational AssessmentPerformance opportunity sizing and breakdown · Issue analysis and root cause analysis of key gapsFind where value is lost, how much is at stake, and why.
ImplementationIntervention design · Implementation and skill transfer · Extending the changeDesign and deliver the fixes, transfer the skills and spread the change.

Decision Gates

Leaders stay in control

After the situational assessment

Decision Gate 1: Choose the direction

The team brings the baseline, the size of the opportunity and intervention options. Leaders decide whether the problem is worth solving and which area deserves deeper diagnosis.

After root cause analysis

Decision Gate 2: Approve implementation

The team brings tested root causes, the intervention plan, timeline, owners, benefits, risks and any budget. Leaders approve, amend or defer.

After implementation

Capstone review

The team presents results against the baseline. Leaders decide to sustain, scale up or extend.

Problem solving

The 5-step root cause analysis

How do you eat an elephant? One bite at a time. Break the problem down and start where you can act.

1

Define the problem

Write the problem as one plain statement of the gap, not a question, a cause, a solution or blame, then make it SMART.

Test: two people read it and picture the same gap.
2

Start the actionable lever

Split the problem into its main branches and start where the gap is biggest and you can act. Park what you cannot influence.

MECE split · Can we influence it? · Is it big? · Do we have the data?
3

Gather data and iterate the tree

Ask “Why?” about five times along each branch, backing every box with data. Cut branches the facts don’t support.

5 Whys tree · trim the tree
4

Test

Read the tree back from the root cause: if we fix this, is the box before it solved?

Fix test · evidence test · MECE check · expert challenge
5

Group root causes

Sort each verified root cause into Leadership, Capability, Mindset & Behaviour or Technical.

The OPI toolkit

Tools that answer real questions

ToolWhat it isQuestion it answers
Financial Logic Tree (FLT)Breaks the income statement down to EBITDA and links it to the operational levers that drive it.Which levers drive our bottom line, and where is value leaking?
Overall Equipment Effectiveness (OEE)Availability × productivity × quality, shown as a waterfall of losses for any revenue-generating asset.How much asset potential are we losing, and to what?
Value Matrix and Value MapSizes gaps across price, design and efficiency as Maximum and Target Potential Value.How much is each lever worth, and what is realistic?
5 Whys root cause treeThe 5-step root cause analysis above.Why does the gap exist, and which causes are real?
Intervention brainstormingBrainstorming, brainwriting (6-3-5), “How might we…?” and reverse brainstorming.What could fix this root cause?
Prioritization MatrixImpact to business against ease of implementation: do first, plan via a Decision Gate, test viability, or scrap.What do we do first?
Influence ModelRole-modelling, understanding and conviction, talent and skills, and formal mechanisms. All four must be covered.Will people actually change?
Project managementScope, work breakdown structure, critical path and a Work Plan with ten features.How will we deliver on time?

From root causes to interventions

Four groups of root cause

GroupThe root cause is aboutTest questionExample interventions
LeadershipDirection, ownership and accountabilityIs it about who owns it, decides, sets priorities or follows up?Named process owners; KPIs with performance dialogue; governance forum; Gemba walks; leader standard work
CapabilityKnowledge, skills and authorityIf they wanted to, could they do it right?Training; on-the-job training; coaching; job shadowing; competency assessment
Mindset & BehaviourBeliefs and habitsThey know how, so why don’t they?Recognition; make the problem visible; frontline co-design; peer accountability
TechnicalEquipment, systems, tools, proceduresWould it still fail if everyone did their job perfectly?Preventive and predictive maintenance; updated SOPs; critical spares; mistake-proofing; condition monitoring

Using AI in OPI

Faster analysis, human decisions

Where AI helpsHowHuman check
Data preparationClean and combine maintenance logs, financials and production data; draft the first FLT and OEE loss waterfall.Analysts confirm the numbers and assumptions.
Problem statementsCheck a draft problem statement against SMART and suggest sharper versions.The team agrees the final wording.
Root cause analysisSearch incident reports and work orders for patterns; suggest possible branches for the 5 Whys tree.Every branch must be backed by data; the team runs the fix test.
InterventionsGenerate long lists of intervention ideas per root cause; draft “How might we…?” questions.The team scores ease and impact.
Planning and reportingDraft Work Plans, Gantt charts and Decision Gate summaries.Owners and leaders approve.

Examples

What the method looks like in practice

Teaching cases used in the programme. Figures are illustrative, not client results.

IllustrativeEscalator downtime: out of service 14% of hours against a 3% target. Data cut three believable branches, and the root causes covered all four groups: no owner for the spares list, only day shift trained, firefighting praised over maintenance, and an out-of-date manual.

IllustrativeLate overnight maintenance: track possessions started late on 14 of 37 nights. It looked like a crew problem. The root causes were roles, authority and what management measured, and retraining the crew landed in the “scrap” quadrant.

IllustrativeLeased asset: raising OEE from 72% to 90% lifted EBITDA from about RM11.8 million to RM21.4 million in the Value Matrix.

Talk to us about your performance gap

Email our consulting advisor at advisor@oscarinitiatives.com or call +60 16 323 7799.

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